Need Wholesale Upholstery Supplies? Try Foam Factory!
These days, The Foam Factory is a renowned supplier of open-cell and closed-cell foam products and materials. But when they first opened more than 30 years ago, The Foam Factory’s focus was on upholstery, from chairs and stools, to couches and cornice boards. Those roots are still part of The Foam Factory’s business, and with the wholesale upholstery supplies they offer, they’ve made it the business of small companies and DIY aficionados as well.
Featuring a product line that contains multiple cushion foam types, access to thousands of fabric patterns, and fiberfill cushion wrap (Dacron), The Foam Factory is a great resource for small businesses in need of an affordable, wholesale source for materials, as well as individuals in search of quality upholstery products.
The most important characteristics of any piece of furniture are comfort and durability. Using poor-quality materials in an upholstery project can leave a seat looking great but feeling terrible, defeating the purpose of reupholstering. Selecting the proper upholstery foam for a project will give it looks, comfort, and longevity you will appreciate.
For many seat cushions, the HD36 and Lux family of foam is the right set of products for the job. Both are made in a regular formulation, as well as a high quality version that features additional density for increased longevity. HD36 is a medium-feel foam for individuals who enjoy a balance of comfort and support in their seating, and Lux offers extra firmness for individuals who appreciate more support in their cushions. While they offer different firmness levels, neither is too soft nor too firm, and their use will make an immediate and positive difference in any upholstery project. All four foam types – HD36 Regular, Lux Regular, HD36 High Quality, and Lux High Quality – are available in standard thicknesses up to 8”, so you’ll have no problem completing even the most demanding projects.
The Foam Factory also stocks other foam types that are useful in upholstery besides the aforementioned Lux and HD36 varieties. For seatback and arm padding, Super Soft and Poly Foam are great materials to provide the correct balance of economy and function for parts that don’t have the same physical demands as a seating surface.
The seatback and armrest areas of chairs and couches mainly exist as comfort additions, since arm-less and back-less seating options are perfectly functional, proven by the wide-spread use of stools. This means they don’t have to bear the same amount of stress as a seating surface that holds a user’s entire weight. For these less-demanding upholstery areas, Super Soft and Poly Foam cushion and soften very well. True to its name, Super Soft foam is the most cushioning foam type The Foam Factory offers, with a low ILD of 12, a measure of firmness. With lower density than Lux and HD36 foam varieties, these two types cost less as well.
To make upholstery projects even more comfortable, polyester fiberfill is yet another supply The Foam Factory offers. Fiberfill is great for creating a fluffy, luxurious look under any upholstery project. Very compressible, poly fiberfill keeps seats looking full, but doesn’t take away from support. Instead, it offers yet another cushioning layer, great for plush couches and full-looking dining room chair pads. The Foam Factory sells their fiberfill in 30”, 60”, and 88” sheet widths by the lineal foot or in 60’ and 120’ roll lengths. Spray adhesive is also available for more advanced upholstery projects.
All of the supplies mentioned in this post are available for purchase in small qualities or in bulk, no matter if you’re a residential customer with a one-time project, or a business after a dependable material supplier. On large-volume orders, The Foam Factory offers price breaks as well, which also apply to both residential and commercial customers. If it’s fabric you need, stopping by The Foam Factory’s brick-and-mortar Macomb, Michigan location gives you the chance to browse tens of thousands of options, such as suede, velvet, vinyl, and more.
If you’re trying to rebuild an old piece of furniture into something brand-new, The Foam Factory should be your first and last stop for upholstery materials.
Tags: Couch Cushion, DIY Foam, Foam Sheets, Foam Supplies, Upholstery Supply
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I need to know address,i have a disable child with cerebral palsy 4 years old and im looking to buy a big amount of firm foam to design a space for him on my living room.please contact me X
contact us
Do you custom-cut the foam? I need three cushions in HD36 firm. 4″ deep and wrapped in fiberfill. What is cost?
20 x 14 1/4 x 20 1/2 x 14 1/2
20 x 14 x 20 1/2 x14
19 1/2 x 16 x 19 1/2 x 16
You can price out and order custom cut cushion foam on our website. Link to that is here.
Covering a 33 foot by 2 foot bench for dance studio. Need an estimate cheap as possible
Thanks
Please contact us for pricing information.
I’m trying to create 3 Window Cornices for our breakfast nook. I’m thinking maybe Lux foam wrapped in Dacron? and then my fabric to make them?? Do you assist in creating items like this?? Can you help? Let me know. Thanks
Typically what is used for window cornices is our economical poly foam. Dacron wrap can be used as well. You don’t need such a high quality foam, since it won’t be constantly compressed and depressed like a couch cushion would. The poly foam will hold it shape for several years to come in a window cornice application.
I am looking for high density foam #2645 for two cushions measuring 23 x 25 1/5 x 6 inches.
These are to go inside of leather covers. Do you have this?
Closest available we have is our Lux-HQ foam. You can price out and custom order cushion foam through our website.
Im looking to use foam instead of buy beds when we go camping. Was wondering if you guys could help? I need to cover a space that is 20ft by 11ft? How much would that be
Please contact us directly for pricing.
I am looking for closed cell foam. 1/2″ Thick 36 ” wide x 80″ long
Please contact us directly for suggestions and pricing.
Hi there,
Do you do molded foam?
Thanks!
We are sorry, we do not do molded foam.
Good evening,
we are currently having problems with our normal supplier of upholstery foam, do you have stock?
Yes, we do have stock of all of our Open-Cellupholstery foam. Please Contact Usfor more information.
Looking for 6inch foam bricks or whole sheets for a ball pit. Kids are jumping into the ball pit from a short zipline or climbing wall.
We actually make pre-cut Foam Pit Cubesfor this application. All you would need to know is how much area you would need to fill!
Looking for 2x24x72 high density marine foam if possible and the cost.
Also foam in neckroll shape
7×60. Thank you.
[email protected] or 774-212-4307
Please Contact Usfor custom sizes and pricing.
I’m currently rebuilding my grandmothers wooden seat rocker. I’m 77 years. I have need of an extensive use cushion for it about 21/2 to 3 in. thick…I think..I can shape it, to some extent (bandsaw). I intend to use suede as a covering.. Suggestions ?
At these thicknesses, we would recommend our Lux-HQfoam for your application.
Where are you located, and how many days from order date is it shipped to your house?
We are currently locatedin Macomb, MI. The current lead times for our orders are currently extended, but can be found on our COVID19 Updatespage.
Looking for supplies for my small business
Please Contact Usfor further information regarding your inquiry.